I am confused by some of the numbers quoted, but it is interesting how the longer the scrubber is used, based on manufacturer tests, the greater becomes the WOB.
This confirms my hypothesis that clumping increases WOB. We also know that clumping reduces Sofnolime ability to absorb CO2. I suspect clumping may also cause channelling and CO2 to bypass the scrubber.
It would be prudent until manufacturers actually test in a scientific and documented way not to store a used scrubber for any significant period of time, and then re-use it.
To put some numbers and documented facts (not opinion) behind my hypothesis:
1. Under EN14143, the max. WOB is 2.75 j/l. This based on 75 RMV, which is what is required under EN14143 (and not 40 or 25 RMV as others appear to suggest).
2. EN14143 is not science, but a "minimum" requirement (an unscientific politically acceptable consensus), and according to the best science, the max. WOB should not be 2.75 j/l, but it should be a lot lower - 1.5 to 2.0 j/l in the ventilation range 30 to 75 l/m (Warkander 1992).
3. As an example, from the NEDU research (WORK OF BREATHING LIMITS FOR HELIOX BREATHING, Nov. 2010) few rebreathers meet the EN14143 and/or the Warkander limits (some exceed both, the higher the WOB, the more risky the rebreather):
CIS Lunar has a 2.66 j/l WOB at 300 feet and 75 RMV
AP Diving Inspiration has a 2.98 j/l WOB at 300 feet and 75 RMV
MK16 has a 1.85 j/l at 300 feet and 75 RMV
MK16 Mod 2 has a 2.08 j/l at 300 feet and 75 RMV
Stealth MOD has a 1.71 j/l at 300 feet and 75 RMV
Viper E Stealth MOD has a 1.82 j/l at 300 feet and 75 RMV
So, considering the already very high WOB (above "best science" limits and in some cases also EN14143 limits), and that clumping increases WOB (or to the least that as the scrubber gets used the WOB increases as shown by manufacturer tests), it would be very very unwise to reuse, store, and extend scrubber duration over multiple dives, until manufacturers provide some hard data to support that such use is safe.
Of course, as a Homebuilder I am not suggesting people should not be free to experiment at their own risk, but the available evidence already suggest it would not be prudent to do so over multiple dives and over multiple days after extended storage of a used scrubber.
I would welcome the opinion and comments to the above from the "experts" (as I am not one).